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Part 1: Evolution, not revolution. It’s easy to promise a quick fix that reduces maintenance costs, increases uptime and efficiency, and optimises productivity. It’s much harder to make those things a reality. And anyway, in reality they’ll never be achieved with a quick fix. But using an iterative process, and with the right know-how, advice and support, making Online Monitoring part of your maintenance strategy can deliver those benefits worth waiting for.

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Overall Equipment Effectiveness (OEE) is industry’s prime metric for identifying and rectifying machinery-related problems in the manufacturing process. It’s also a benchmark for progress made against other manufacturers’ performance. But for companies lacking the necessary in-house skills, and striving to achieve more productivity for less cost, achieving the reliability and long service life that drive OEE can be challenging. A new industry-leading asset care strategy from SKF could be the answer.

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The first task to achieve ‘No unplanned failures’ was to develop a strategic vision for reliability at the plant. Secondly, to develop an implementation plan. Lastly, to develop a reliability Best Practice document for their manufacturing group. The ultimate aims of this process would be to accelerate reliability-centred plant initiatives, mitigate risk exposure to critical spares gaps, increase productivity, obtain an insight into the assets’ status, and enable smarter replacement thanks to optimised monitoring.

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Often when equipment fails, the biggest concern is how to get it running again. However, equally as important is finding the root cause and how it can be avoided in the future. By providing managers and service technicians with the knowledge to identify causes of gearbox failures, they can establish an effective preventative maintenance program to support their plant and site operations.

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If half the motors that fail on your site every month have the same failure mode, you might think it needs a magic wand or a miracle to solve the problem. But for a customer operating the largest tinned soups and beans manufacturing facility in Europe, all it took was some ERIKS know-how to reduce that figure from 50% to 6%. 

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At ERIKS we strive to deliver the best quality service and products. As part of this goal we encourage customers to submit feedback on their experiences so we can resolve any issues and concerns.

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